GMP Manufacturing and process validations

At CRAMSN Research Park, we offer Good Manufacturing Practices (GMP) compliant manufacturing services, ensuring that each product meets the highest quality standards required for commercial production. Our facilities are equipped with state-of-the-art technology to handle small-scale to large-scale productions while adhering to all regulatory guidelines.

We manage clean rooms, controlled environments, and dedicated production lines to minimize contamination risks and ensure the integrity of every batch.

Each batch produced undergoes rigorous quality control testing, including physical, chemical, and microbiological assessments, to confirm product consistency, potency, and safety.

Our process validation services ensure that production processes are robust, reproducible, and compliant with regulatory standards.

We conduct prospective, concurrent, and retrospective validation studies, utilizing the latest methods and technologies to guarantee the reliability of manufacturing processes.

Detailed documentation is provided at every stage of validation, including validation master plans, protocols, and final reports to meet global regulatory standards.

With 17 dedicated DS (Drug substance) manufacturing units, designed to handle a wide range of complex and highly specialized pharmaceutical production needs. These units are equipped with cutting-edge technology and follow strict compliance with regulatory standards to ensure the highest quality of APIs at every stage of production.

Key Features of Our API Units :

Diverse API Production :
  • Capable of producing small molecules, high-potent APIs (HPAPIs), biologics, and complex intermediates.

  • Units dedicated to specialized chemistry, including heterocyclic compounds, nucleosides, peptides, steroids, and more.

State-of-the-Art Equipment :
  • Equipped with multi-purpose reactors, vacuum dryers, centrifuges, and filter dryers for optimized synthesis and isolation.

  • Dedicated API isolation and purification systems, including chromatography and distillation setups for high purity levels.

High-Potency Handling :
  • Specialized high-potent API units with containment systems for handling substances with Occupational Exposure Limits (OEL) as low as 0.1 µg/m³.

  • Advanced safety protocols and containment technologies like isolators, fume hoods, and negative pressure rooms.

Scale-Up and Customization :
  • Facilities for small-scale research (non-GMP) and large-scale GMP manufacturing.

  • Scalable processes that can transition from lab-scale synthesis to commercial production with process optimization and validation.

Integrated Analytical and Quality Control :
  • Each unit has dedicated quality control labs with HPLC, GC, and spectroscopy to monitor product quality at every stage.

  • In-process monitoring and comprehensive impurity profiling to ensure compliance with stringent regulatory standards.

Regulatory Compliance :
  • GMP-compliant facilities for API production, ensuring adherence to FDA, EMA, and other global regulatory requirements.

  • Full documentation support for regulatory filings and CMC (Chemistry, Manufacturing, and Controls) sections for drug approvals.

Custom API Development :
  • Tailored API development services for new chemical entities (NCEs) and generic formulations.

  • Process validation, stability studies, and technology transfer support to meet the specific requirements of each project.

Dedicated HPAPI Units :
  • Specific high-potent API units designed for potent compounds like oncology drugs, hormones, and biologics.

  • Rigorous OEL management protocols and safety studies to mitigate risks associated with handling high-potency substances.

Manufacturing Capabilities Breakdown :
  • Drug substance Synthesis: Full-scale synthesis of NCEs with robust process development capabilities.

  • Purification & Isolation: Advanced purification techniques for high-quality APIs.

  • Safety Protocols: Specialized handling, containment, and waste management systems.

  • Stability Studies: Comprehensive testing in compliance with ICH guidelines.

  • Regulatory Filing Support: End-to-end support for CMC documentation and regulatory submissions.

With 17 CMO units for DS Manufacturing, CRAMSN Research Park offers the flexibility, expertise, and infrastructure needed to support the entire API lifecycle, from discovery and development to commercial production. We ensure your products meet the highest standards for safety, quality, and compliance.

Company Unit Total Area Total Volume Reactors Clean Rooms Equipment Analytical Instruments Specialized Capabilities Latest Audit
MSN Laboratories Pvt. Ltd. Unit-I (Rudraram) 100 acres (50 acres built-up) 2010 KL 274 SSR, 163 GLR 25 across blocks 130 centrifuges, 83 tray dryers, 36 RCVDs, others 53 HPLCs, 2 UPLCs, 16 GCs, others Cryogenic reactions, high vacuum & high-temp distillations March 2023
Unit-II (Kardanur) 9 acres 282 KL 108 SSR, 68 GLR 23 across blocks 38 centrifuges, 50 tray dryers, 7 RCVDs, others 32 HPLCs, 2 UPLCs, 7 GCs, others HPAPI manufacturing (OEB 5) March 2024
Unit-III (Cheriyal) 5 acres 133 KL 59 SSR, 37 GLR 8 across blocks 22 centrifuges, 14 isolators, 5 vacuum tray dryers 8 HPLCs, 2 GCs, others HPAPI R&D and manufacturing (OEB 5) July 2024
MSN Life Sciences Pvt. Ltd. Unit-I (Mambapur) 8.2 acres (6 acres built-up) 559 KL 88 SSR, 32 GLR N/A 38 centrifuges, 28 tray dryers, others 8 HPLCs, 3 GCs, others N/A May 2019
Unit-II (Chandampet) 50 acres (48 acres built-up) 1637 KL 221 SSR, 122 GLR 21 across blocks (peptides) 88 centrifuges, 58 tray dryers, 10 RCVDs, others 36 HPLCs, 8 GCs, 2 UPLCs, others Cryogenic reactions, high vacuum & high-temp distillations April 2024
Unit-III (Bhiknoor) 98 acres (60 acres built-up) 1451 KL 191 SSR, 116 GLR 13 across blocks 50 centrifuges, 41 tray dryers, 17 RCVDs, others 19 HPLCs, 4 GCs, 1 UPLC, others Cryogenic reactions, high vacuum & high-temp distillations June 2022
MSN Pharmachem Pvt. Ltd. Unit-I (Pashamylaram) 7.5 acres 566 KL 103 SSR, 57 GLR 21 across blocks 69 centrifuges, 53 tray dryers, 9 RCVDs, others 31 HPLCs, 11 GCs, 1 UPLC, others Cryogenic reactions, high vacuum & high-temp distillations April 2023
Unit-II (Pashamylaram) 4.3 acres 378 KL 47 SSR, 29 GLR 10 in Block C 25 centrifuges, 15 tray dryers, 4 RCVDs, others 6 HPLCs, 3 GCs, others Cryogenic reactions, high vacuum & high-temp distillations April 2023
Unit-III (Pashamylaram) 4 acres (3 acres built-up) 87 KL 28 SSR, 12 GLR N/A 6 centrifuges, 5 tray dryers, 1 RCVD N/A Low-scale reactors, cryogenic reactions, high vacuum & high-temp distillations N/A
Maithri Laboratories Pvt. Ltd. Unit-I (Gaddapotharam) 17 acres (14 acres built-up) 476 KL 93 SSR, 34 GLR 4 across blocks 37 centrifuges, 25 tray dryers, 5 RCVDs, others 8 HPLCs, 4 GCs, 1 UPLC, others Cryogenic reactions, micronizer in clean room February 2024
Unit-II (Choutuppal) 13 acres (8 acres built-up) 284 KL 28 SSR, 17 GLR N/A 10 centrifuges, 7 tray dryers, 6 ANFDs 2 HPLCs, 1 GC, others N/A N/A
MSN Organics Pvt. Ltd. Bibinagar 13.5 acres (6 acres built-up) 246 KL 51 SSR, 31 GLR 6 across blocks 28 centrifuges, 29 tray dryers, 5 RCVDs, others 15 HPLCs, 1 UPLC, 4 GCs, others Cryogenic reactions, high vacuum & high-temp distillations June 2023
APICHEM Laboratories Pvt. Ltd. Cholleru 30 acres (8 acres built-up) 114 KL 31 SSR, 21 GLR 5 across blocks 16 centrifuges, 11 tray dryers, 3 RCVDs, others 4 HPLCs, 2 GCs, others Cryogenic reactions, high vacuum & high-temp distillations July 2024
ENAL Drugs Pvt. Ltd. Unit-I (Jeedimetla) 0.5 acres 13 KL 6 SSR, 2 GLR 1 for API manufacturing 6 centrifuges, 2 tray dryers, 1 RCVD 4 HPLCs, 2 GCs, others N/A N/A
Unit-II (Vangapally) 40 acres (8 acres built-up) 101 KL 23 SSR, 7 GLR N/A 7 centrifuges, 7 tray dryers 2 HPLCs, 1 GC, others N/A N/A

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